Dyson clutch rebuild for models DC33 DC14 and DC07

Tools You’ll Need

• Picks or small flathead screwdrivers
• Torx T10 screwdriver (part of a security bit set)
• Isopropyl alcohol
• Masking tape or packing tape

Step 1: Removing the Clutch

1. Cut the Belts: Start by cutting off the old belts since you’ll be replacing them with new ones.

2. Remove the C-Clip:

   • Use picks to gently pull the C-clip apart from either side.
   • Cover the clip with your hand to prevent it from flying across the room.
   • Important: Don’t lose the C-clip! Some rebuild kits include a replacement, but others do not.

3. Remove the Metal Clip:

   • Slide off the metal clip. Take note of its bent shape for reassembly later.
   • Set the clip aside.

4. Remove Screws:

   • Use a Torx T10 screwdriver to remove the two screws holding the clutch in place.
   • Be careful with the clip securing the clutch; if it breaks, the clutch is irreparable.

Step 2: Disassembling the Clutch

1. Remove the Clutch Components:

   • Gently press the tab holding the clutch in place with a flathead screwdriver.
   • If necessary, use isopropyl alcohol as a lubricant to ease the process.
   • Turn the clutch over to allow the internal components to fall out.
   • Carefully remove the clutch plate. You can flip it over to use the new, unused side.

2. Handle Small Parts:

   • Three small beads will come out during disassembly. These are easy to lose, so set them aside carefully.
   • Clean all metal pieces with isopropyl alcohol.

Step 3: Reassembling the Clutch

1. Reinstall Components:

   • Place the metal piece back into the clutch.
   • Feed the new belt through the appropriate slot until it pops out the other side.
   • Install the three small beads into their slots.
   • Place the corresponding metal piece over the beads to secure them.

2. Reassemble the Clutch Mechanism:

   • Reinsert the clutch components, aligning them with the grooves inside the clutch housing.
   • Carefully push down to secure the components without dislodging the beads.

3. Install the Belt and Metal Clip:

   • Install the new belt around the appropriate pulley.
   • Align the clutch components and gently press them together. Ensure that the clip snaps into place without forcing it.

4. Secure the C-Clip:

   • Squeeze the C-clip to its original shape before reinstallation.
   • Use a driver to press it back onto the clutch shaft.

Step 4: Testing the Rebuilt Clutch

1. Engage and Disengage the Clutch:
   • When the clutch is engaged, turning the small belt should move the white pulley.
   • Disengage the clutch and ensure that turning the small belt no longer moves the pulley.
2. Apply Tension:
   • With the clutch engaged, apply tension to the belt and ensure the pulley continues to move.
   • Disengage the clutch and confirm the pulley is stationary when the small belt is turned.

Step 5: Final Touches

1. Seal the Clutch:

   • If the original sticker is damaged, use masking or packing tape to seal the clutch.

2. Reinstall the Clutch:

   • Refer to additional resources for guidance on reinstalling the clutch into your vacuum cleaner.

By following these steps, you’ll have a fully rebuilt Dyson clutch ready for reinstallation. For more detailed instructions on clutch removal and installation, check out the related videos on our YouTube channel.

Note: Dyson clutch rebuild kits are non-returnable due to the complexity of the task and high failure rates during the rebuild process.

Thank you for following along!