Foot Switch Replacement on Kirby

Step 1: Prepare the Vacuum

1. Remove the Bag:

   • Pull the bag off by pulling it sideways until it pops off.

2. Secure the Power Cord:

   • Use zip ties to keep the cord together, preventing it from falling all over the place.
   • Disengage the cord from the vacuum by unplugging it.

3. Remove the Handle:

   • Press the push button located on the handle, and then pull the handle off.

Step 2: Disassemble the Vacuum

1. Remove the Cord Retainer:

   • Use a T20 Torx bit to remove the screw holding the cord retainer.
   • Use a flathead screwdriver to pop the retainer off.

2. Detach the Power Cord:

   • The cord will simply unplug once the retainer is off.
   • Use a T15 Torx bit to remove the screws holding the cord in place.

3. Remove the Vacuum Head:

   • Spin the belt raiser to lift the belt off the motor shaft, then remove the vacuum head.
   • Use a T20 Torx bit to remove the two screws on the front.

Step 3: Remove the Old Foot Switch Assembly

1. Remove the Plastic Switch Actuator:

   • Pop off the actuator by releasing the two plastic clips holding it in place.

2. Drop the Transmission:

   • From the bottom of the vacuum, remove the three long T15 screws.
   • Slide the transmission out after removing the belt from the pulley.

3. Remove the Old Foot Switch Assembly:

   • Remove the final screw holding the foot switch assembly in place.
   • Take out the entire foot switch assembly.

Step 4: Install the New Foot Switch Assembly

1. Apply Grease (Optional):

   • Apply a clear synthetic grease to the new foot switch assembly.

2. Install the New Foot Switch Assembly:

   • Insert the metal rod of the new foot switch into the appropriate hole.
   • Secure the assembly with the short screw and lock washer.

3. Reinsert the Transmission:

   • Align the belt and the transmission, ensuring the metal rod fits into the slot.
   • Attach the three long screws to secure the transmission.

Step 5: Reassemble the Vacuum

1. Reattach the Plastic Switch Actuator:

   • Hook the actuator to the metal rod and clip it into place.

2. Replace the Lid:

   • Secure the lid using the unique beveled screws in the front and the T20 screws in the back.

3. Reattach the Vacuum Head:

   • Drop the belt onto the motor and secure the vacuum head.

4. Reconnect the Power Cord:

   • Reinsert the power cord, securing it with the cord retainer and screws.

Step 6: Final Assembly and Testing

1. Reattach the Handle and Bag:

   • Snap the handle and bag back into place.

2. Test the Vacuum:

   • Turn on the vacuum and check that the power drive engages and disengages smoothly.

Conclusion

Your Kirby vacuum should now operate as expected, with the foot switch working properly. Enjoy your newly repaired vacuum!